Custom ZEBRA FS42 Fixed Industrial Scanner Support Exporters, Exporter

The ZEBRA FS42 is a compact industrial fixed scanner featuring high-efficiency decoding capabilities for 1D/2D barcodes and DPM codes. Equipped with a 1.3MP standard sensor (2MP optional), it accurately identifies worn or low-contrast barcodes at 120 frames per second. It is built for durability with an IP65 rating and features no moving parts for easy maintenance. Its compact dimensions of 91.4mm×64mm×54mm enable flexible installation. Supporting multiple interfaces including Ethernet and USB, it is compatible with remote configuration software and widely applicable in industrial scenarios such as production line tracking, logistics sorting, and automated warehousing.

Product Description

Product Overview
The ZEBRA FS42 is a high-performance fixed industrial scanner designed for automated data capture in manufacturing, logistics, and warehouse environments. It excels in reliability, fast decoding, and seamless integration, making it ideal for 24/7 operational demands.
1. Core Scanning Performance

Decoding Capability: Supports 1D/2D barcodes (including DPM, worn, smudged, or low-contrast codes) with a high first-read rate, ensuring accurate data capture even for challenging labels.

Scanning Speed & Range: Delivers ultra-fast decoding up to 120 frames per second (fps), with a working range of 25mm to 1000mm (varies by barcode density and resolution).

Resolution Options: Available in 1.3MP and 2MP sensor versions, adapting to different barcode sizes and distance requirements.

2. Hardware & Installation Flexibility

Rugged Design: Features an IP65 rating for dust and water resistance, and withstands vibration/shock in industrial settings. Its compact form factor (116 × 66 × 50mm) allows flexible mounting (panel, bracket, or conveyor-side).

Optical Features: Equipped with adaptive illumination (white LED + red aimer) and adjustable focus, ensuring visibility in dark, bright, or reflective environments.

3. Connectivity & Integration

Communication Interfaces: Supports Ethernet (TCP/IP), Serial (RS-232), USB, and discrete I/O, enabling seamless integration with PLCs, conveyors, and enterprise systems.

Software Compatibility: Works with Zebra's DataMan Setup Software and Link-OS, supporting remote configuration, monitoring, and firmware updates for centralized management.

4. Operational Efficiency

Multi-Code & Advanced Modes: Offers multi-code reading (simultaneous capture of multiple barcodes) and trigger modes (continuous scan, external trigger, or motion detection), adapting to automated workflows.

Low Maintenance: Has no moving parts, reducing downtime and maintenance costs. It also supports easy lens replacement for different scanning scenarios.

5. Application Scenarios

Primarily used in manufacturing (production line tracking, component tracing), logistics (conveyor sorting, package scanning), and warehousing (automated inventory management).

Ideal for high-volume, continuous-operation environments where manual scanning is impractical, improving throughput and reducing human error.

Specifications
Category Specifications
Product Model ZEBRA FS42 Fixed Industrial Scanner
Scanning Capability 1D/2D barcodes (supports DPM, worn, smudged, low-contrast codes); Multi-code reading function
Sensor Resolution 1.3MP (standard); 2MP (optional)
Scanning Speed Up to 120 frames per second (fps)
Working Range 25mm - 1000mm (varies by barcode density and resolution)
Optical Features Adaptive illumination (white LED + red aimer); Adjustable focus
Dimensions 91.4mm x 64mm x 54mm
Protection Rating IP65 (dust and water resistance)
Communication Interfaces Ethernet (TCP/IP), Serial (RS-232), USB, Discrete I/O
Software Compatibility DataMan Setup Software, Link-OS (supports remote configuration/monitoring/firmware updates)
Trigger Modes Continuous scan, External trigger, Motion detection
Operational Design No moving parts (low maintenance); Compact form factor for flexible mounting
Application Scenarios Manufacturing (production line tracking), logistics (conveyor sorting), warehousing (automated inventory management)
Models Comparison
Specification FS42 2MP FS42 5MP
Image Sensor Resolution 2MP 5MP
Core Scanning Capability Supports 1D/2D barcodes & DPM codes; Accurately reads worn, low-contrast codes Same as 2MP version (consistent decoding performance)
Dimensions (L x W x H) 91.4mm x 64mm x 54mm 91.4mm x 64mm x 54mm
Weight 400g 400g
Protection Rating IP65/IP67 IP65/IP67
Maximum Frame Rate Up to 60 fps Up to 60 fps
Communication Interfaces Ethernet, Serial (RS-232), USB, Discrete I/O Same as 2MP version
Delivery Information
  • Dimensions: 91.4mm x 64mm x 54mm
  • Weight: 400g
  • Delivery information typically includes delivery times, shipping methods, packaging, etc., which may vary depending on the seller and the location of purchase.
Manuals & Resources
ZEBRA FS42 Fixed Industrial Scanner Support
ZEBRA FS42 Fixed Industrial Scanner Support datasheet.pdf
Download
Frequently Asked Questions
Q1: What type of barcodes can the ZEBRA FS42 decode?
The ZEBRA FS42 supports a wide range of 1D and 2D barcodes. It is highly capable of reading challenging labels, including Direct Part Marks (DPM), as well as worn, smudged, or low-contrast codes.
Q2: What is the scanning speed and working range of the device?
The scanner delivers ultra-fast decoding up to 120 frames per second (fps). It features a standard operational working range from 25mm up to 1000mm, which varies depending on the barcode density and sensor resolution.
Q3: Is the ZEBRA FS42 scanner suitable for harsh environments?
Yes, it features an IP65 protection rating (with some versions supporting up to IP67) for superior dust and water resistance. The rugged design is built to withstand industrial vibrations and shocks typical of conveyor and warehouse setups.
Q4: What integration options and interfaces are available?
The ZEBRA FS42 provides versatile connectivity, including Ethernet (TCP/IP), Serial (RS-232), USB, and discrete I/O ports. This makes it easy to integrate with PLCs, automated conveyors, and broader enterprise IT systems.
Q5: What are the main differences between the FS42 2MP and FS42 5MP models?
The primary difference is the image sensor resolution (2MP vs 5MP). While both share similar dimensions, interfaces, and physical weight (400g), the 5MP model offers a higher resolution sensor to capture fine barcode details at varying ranges or angles. Both support frame rates up to 60 fps.

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