Custom Sick Safety switches flexLock FXL1-SPEMSA00 Manufacturer, Supplier

The Sick FXL1-SPEMSA00 is a high-performance non-contact safety switch under the flexLock product family, designed to enforce machine safety by monitoring the position of movable guards (e.g., doors, covers, or hatches) in industrial environments.

Product Description

The FXL1-SPEMSA00 is a high-performance non-contact safety switch under the flexLock product family, designed to enforce machine safety by monitoring the position of movable guards (e.g., doors, covers, or hatches) in industrial environments. It integrates advanced non-contact technology, robust construction, and flexible configuration to meet strict safety standards while adapting to diverse machine layouts. Below is a detailed breakdown of its core features, technical strengths, and application value:

1. Core Safety & Functional Principles

At its core, the FXL1-SPEMSA00 is engineered to prevent machine operation when safety guards are open (a critical requirement for compliance with global safety standards like EN ISO 13849-1 and IEC 61508). Its key functional traits include:

Non-Contact Operation

Uses RFID-based coding (instead of mechanical contacts) to detect the presence of a matching actuator. This eliminates wear from mechanical friction, ensuring long-term reliability and avoiding false triggers from vibration or debris.

Safety Performance Level

Complies with PL d (per EN ISO 13849-1) and SIL 2 (per IEC 61508), making it suitable for medium-risk machine applications where unintended guard opening could pose moderate harm to operators.

Coding Security

Features unique RFID coding between the switch and actuator. This prevents "defeating" the safety system, a critical safeguard against intentional or accidental bypassing of safety measures.

2. Technical & Mechanical Strengths

The FXL1-SPEMSA00 is built to withstand harsh industrial conditions while maintaining safety functionality:

Environmental Protection

Boasts an enclosure rating of IP67 and IP69K. IP67 ensures dust-tightness and temporary submersion protection. IP69K provides resistance to high-pressure, high-temperature washdowns (up to 80°C, 80-100 bar).

Temperature Resistance

Operates reliably in a temperature range of -25°C to +70°C, adapting to both cold storage areas and warm industrial zones.

Installation Flexibility

Supports front, side, or flush mounting to fit diverse guard designs. It offers a generous detection distance (typically up to 15 mm between switch and actuator), simplifying alignment.

3. Electrical & Connectivity Features
Electrical Output

Equipped with 2 x NPN normally closed (NC) safety outputs—a standard configuration for safety circuits, where the switch opens the circuit immediately triggering a machine stop when the guard is opened.

Diagnostic Function

Includes a dedicated diagnostic output allowing operators to quickly identify issues like "actuator missing," "power loss," or "short circuit," reducing unplanned downtime.

Wiring Convenience

Features a M12 connector (industry-standard), enabling tool-free, secure wiring and easy replacement during maintenance.

4. Typical Application Scenarios
Packaging Machinery

Monitoring access doors on filling or sealing machines to prevent operator contact with moving parts.

Conveyor Systems

Securing guard rails or covers on automated conveyors in logistics centers, preventing operator reach-in hazards.

Food & Beverage Manufacturing

IP69K protection ensures the switch withstands daily washdowns while monitoring guards on mixers, blenders, or bottling lines.

Small Industrial Robots

Ensuring safety doors around robot workcells are closed before the robot initiates motion, keeping operations compliant with safety standards.

Features
Sensor principle RFID
Locking principle Power to release
Coding Universally coded
Locking force Fmax
- Flexible actuator 4,100 N (EN ISO 14119)
- Rigid actuator (frontal) 3,630 N (EN ISO 14119)
- Rigid actuator (lateral) 3,510 N (EN ISO 14119)
Locking force Fzh
- Flexible actuator 3,150 N (EN ISO 14119)
- Rigid actuator (frontal) 2,790 N (EN ISO 14119)
- Rigid actuator (lateral) 2,700 N (EN ISO 14119)
Actuation force 20 N
Retaining force 30 N
Force against which unlocking is possible ≤ 25 N
Actuation frequency ≤ 1 Hz
Approach speed ≤ 20 m/min
Items supplied Including two extension pieces (30 mm each) for the axis of the escape release
Safety-related parameters
Safety integrity level SIL3 (IEC 61508)
Category Category 4 (EN ISO 13849)
Performance level PLe (EN ISO 13849)
PFHp (mean probability of a dangerous failure per hour) 9.55 x 10-9
TM (mission time) 20 years (EN ISO 13849)
Type Type 4 (EN ISO 14119)
Actuator coding level Low coding level (EN ISO 14119)
Safe state in the event of a fault At least one safety-related semiconductor output (OSSD) is in the OFF state
Electronics
Protection class II (IEC 61140)
Contamination rating 3 (IEC 60947-1)
Classification according to cULus Class 2
Usage category DC-13 (IEC 60947-5-3)
Rated insulation voltage Ui 32 V
Rated impulse withstand voltage Uimp 1,500 V
Supply voltage Vs 24V DC (19.2 V DC ... 28.8 V DC)
Power consumption
- Locking device unlocked 65 mA
- Locking device locked 65 mA
Peak current 800 mA, 200 ms
Type of output Self-monitoring semiconductor outputs (OSSDs)
Safety outputs 2 PNP semiconductors, short-circuit protected, cross-circuit monitored
Output current
- Safety outputs ≤ 100 mA
- Application diagnostic outputs ≤ 50 mA
Output voltage Uv - 2VDC ... Uv
Response time ≤ 150 ms
Release time ≤ 350 ms
Risk time 150 ms
Switch-on time 3 s
Mechanics
Weight 480 g
Material - Housing VISTAL®
Material - Ball bracket Stainless steel
Material - Latch plate of the actuator Stainless steel
Material - Plug connectors Stainless steel
Material - Escape release Aluminum
Mechanical life 1 x 106 switching cycles
Customs data
Unit weight 0.710 Kilograms
Net unit weight 0.71 Kilograms
Unit volume 2704 Cubic Centimetres (cm3)
EAN 4047084514678
Models
flexLock FXL1-SPEMSA00
Part no.
1120828
Dimension
180 x 40 x 45mm
Weight
480g
Battery parameters
Without battery
Delivery Info
Delivery information typically includes delivery times, shipping methods, packaging, etc., which may vary depending on the seller and the location of purchase.
  • FXL1-SPEMSA00 datasheet thumbnail

    flexLock FXL1-SPEMSA00 datasheet.pdf

    Download
Frequently Asked Questions
Q1: What sensor principle does the FXL1-SPEMSA00 switch use?

The FXL1-SPEMSA00 relies on RFID-based non-contact safety technology to monitor the position of guards, eliminating physical friction and wear.

Q2: What are the safety ratings of this safety switch?

It meets the highest safety levels, including Safety Integrity Level 3 (SIL3 according to IEC 61508) and Performance Level e (PLe according to EN ISO 13849).

Q3: How does the switch handle high-pressure cleaning?

With IP67 and IP69K ingress protection ratings, the device is fully dust-proof and can withstand high-pressure, high-temperature washdowns, making it suitable for cleanroom or hygienic environments.

Q4: What is the maximum locking force of the actuator?

The maximum locking force Fmax is up to 4,100 N when used with a flexible actuator, and up to 3,630 N with a frontal rigid actuator.

Q5: What are the power supply and output specifications?

It operates on a 24V DC supply voltage (range of 19.2 V DC to 28.8 V DC) and provides 2 self-monitoring semiconductor OSSD outputs.

Q6: What materials are used in its construction?

The housing is made of VISTAL®, while the ball bracket, actuator latch plate, and plug connectors are manufactured from durable stainless steel.

Related Products