Custom Pepperl-Fuchs KFD2-USC-1.D Signal Converter with Trip Value Manufacturers, Exporter

Functionality of KFD2-USC-1.D

This signal conditioner is suitable for connecting current and voltage signals and provides isolation for non-intrinsically safe applications.

Input ranges include 0 mA ... 20 mA, 0 V ... 10 V, or 0 mV ... 60 mV. Sub-ranges of the input range are selectable.

Output measurement signals are 0/4 mA ... 20 mA, 0/2 V ... 10 V, or 0/1 V ... 5 V.

Output relays are used as trip contacts.

Measurements can be displayed in multiple physical units.

The device can be easily programmed via the keypad located on the front of the device.

Product Description

The Pepperl-Fuchs KFD2-USC-1.D is an intrinsically safe signal converter (isolator) with a trip value. Its core function is to isolate and transmit 4-20mA signals between hazardous and safe areas, and to monitor for anomalies. It is a key component in industrial automation control systems, ensuring signal stability and the safety of personnel and equipment.

I Core Positioning & Application Scenarios
Core Functions: Achieves isolation, conversion, and transmission of 4-20mA current signals. Features an adjustable trip value, real-time monitoring of signal anomalies, and alarm triggering. Combines signal isolation, amplification, and fault diagnosis capabilities.
Applicable Scenarios: Designed specifically for Class IIC hazardous areas (Zone 1) such as petroleum, chemical, and coal mines. Compatible with signal acquisition and transmission from temperature, pressure, and flow sensors. Safely isolates field signals and transmits them to PLC or DCS control systems.
II Core Performance & Functions
1
Signal & Isolation: Input/output both 4-20mA, input impedance ≤ 100Ω, output load capacity 0-500Ω. Three-port galvanic isolation (input/output/power supply) with isolation voltage ≥ 500V AC.
2
Trip Value Monitoring: Supports adjustable trip values configured via DIP switches. Configurable thresholds facilitate timely troubleshooting of sensor faults and line anomalies.
3
Power & Protection: Adapts to 18-30V DC range, with low power consumption (max 2.5W at 24V DC). Features continuous 30mA overload protection on input terminals.
III Physical & Environmental Characteristics
Installation & Dimensions: Compact 35mm DIN rail mounting design. Dimensions: 12.5mm × 105mm × 115mm (approx. 120g), saving valuable control cabinet space.
Protection & Tolerance: IP20 protection rating. Operating temperature range: -20 to 60°C. Robust resistance against vibrations (10-2000Hz, 10g) and mechanical shock (100g, 3ms) in accordance with EN 60068 standards.
IV Key Advantages
  • Safe & Reliable: Intrinsically safe design combined with three-port galvanic isolation, providing dual-layer safety protection.
  • Precise & Intelligent: Offers high-precision conversion (±0.1% accuracy) alongside customizable monitoring thresholds.
  • Convenient Adaptability: Built for dense cabinet mounting with wide voltage support and simple DIN rail integration.
Parameter Category Specific Parameter Details
General Specifications Product Type 1-channel Signal Converter with Trip Value
Signal Type Analog input
Degree of Protection IP20
Mounting Type On 35 mm DIN mounting rail (acc. to EN 60715:2001)
Housing Type Type B2
Dimensions (W x H x D) 20 x 119 x 115 mm (0.8 x 4.7 x 4.5 inch)
Mass 150 g
Power Supply Rated Voltage (Ue) 20 ... 30 V DC
Rated Current (Ie) ≤ 80 mA DC
Power Consumption ≤ 1.6 W
Connection Terminals 14 +, 15 - or power rail
Input Specifications Connection Terminals Terminals 1 +, 3 - (mV, V); Terminals 2 +, 3 - (mA)
Input Signal Range Current: 0 ... 20 mA; Voltage: 0 ... 10 V / 0 ... 60 mV
Input Resistance Voltage: 1 MΩ; Current: Max. 100 Ω
Input Limit Voltage 30 V
Resolution 15 bit
Output Specifications Output I (Relay Output) • Connection Terminals: 10, 11, 12
• Contact Loading: 250 V AC / 2 A (cos φ=0.7); 40 V DC / 2 A
• Mechanical Life: 2×10⁷ switching cycles
• Energized/De-energized Delay: Approx. 10 ms / Approx. 10 ms
Output II (Analog Output) • Connection Terminals: 7 -, 8 +, 9 -
• Current Output: 0/4 ... 20 mA
• Voltage Output: 0/1 ... 5 V, 0/2 ... 10 V
• Load Capacity: Current: Max. 550 Ω; Voltage: Min. 1 kΩ
Performance Parameters Transfer Deviation 0.1 % of full-scale value
Line Fault Detection (LFD) Available
Configuration Configuration Method Configurable by keypad
Compliance Electromagnetic Compatibility Compliant with NE 21
Safety Standards Compliant with IEC / EN 61010-1
Environmental Operating Ambient Temp -20 ... 60 °C (-4 ... 140 °F)
Pepperl-Fuchs KFD2-USC-1.D Signal Converter

Key Benefits at a Glance:

1-channel signal conditioner
24 V DC supply (Power Rail)
Scaleable current or voltage input
Current or voltage output
Relay contact output
Configurable by keypad
Line fault detection (LFD)

Unit Mass: 150 g

Housing Dimensions: 20 x 119 x 115 mm (W x H x D) - Type B2 Housing

Delivery details including standard lead times, protective packaging solutions, and shipping carriers are subject to standard industrial logistics handling.

Resources & Technical Documents
📄
Pepperl-Fuchs KFD2-USC-1.D Signal Converter with Trip Value Datasheet.pdf
Document Reference Available
Pepperl-Fuchs KFD2-USC-1.D Technical Specifications
Frequently Asked Questions (FAQ)
What is the primary function of the Pepperl-Fuchs KFD2-USC-1.D?
The KFD2-USC-1.D is an intrinsically safe, 1-channel signal converter (isolator) equipped with an adjustable trip value limit. It is primarily used to isolate, convert, and transmit 4-20mA signals between hazardous (Zone 1 / Class IIC) and safe areas in industrial automation environments.
What kind of isolation does this signal converter provide?
It features highly secure three-port galvanic isolation, ensuring that the input, output, and power supply circuits are completely mutually isolated. It supports an isolation voltage of ≥ 500V AC (for 1 minute) to suppress electromagnetic interference and prevent faults in hazardous areas from reaching safe area control equipment.
What are the input and output signal options for the KFD2-USC-1.D?
The converter features a scalable input accepting currents from 0 to 20 mA, or voltages from 0 to 10 V / 0 to 60 mV. On the output side, it provides both analog outputs (current outputs 0/4...20 mA or voltage outputs 0/1...5 V, 0/2...10 V) and a relay contact output (250 V AC / 2 A) for triggering alarm circuits.
Does the KFD2-USC-1.D include line fault detection?
Yes, the device features built-in Line Fault Detection (LFD). This functionality monitors field lines for signal faults, lead breakages, or short circuits, which significantly simplifies automated system diagnostics and diagnostics verification.
How is the device configured and programmed?
The Pepperl-Fuchs KFD2-USC-1.D is designed for convenient and swift onsite configuration. It can be set up manually using the integrated built-in keypad, allowing for fast system adjustments without requiring external heavy software tools.

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