China Megger 1008-022 Insulation Tester HV Test Lead Set Exporter, Products

The Megger 1008-022 is a 3-core high-voltage test lead set for 5kV and 10kV insulation resistance testers. It includes red, blue, and black leads, each 3 meters long, and comes with a test clip for hands-free connection to the conductor, with the clip accepting 18mm conductors. The wires and clips are insulated with silicone, which protects against electric shock and heat, resists melting or becoming brittle in extreme temperatures, and is more flexible than PVC. It also has a CAT IV 600V safety rating and a 2-inch high-voltage plug, ensuring operational safety and connection stability during high-voltage testing. It is widely used for insulation resistance testing on various de-energized electrical systems.

Product Description

Overview
The Megger 1008 - 022 is a professional high - voltage insulation test lead set, specifically designed for matching Megger's 5kV and 10kV insulation resistance testers. It stands out for its reliable high - voltage protection, excellent environmental adaptability and convenient operation, and is widely used in various electrical insulation detection scenarios. Here is a detailed overview:
Core Configuration & Identification
It is a three - piece set consisting of red, blue, and black color - coded test leads. This color - differentiation design allows operators to quickly distinguish and connect different test points during use, avoiding connection errors. Each lead is equipped with a spring - loaded crocodile clip, which can realize hands - free connection to conductors, greatly facilitating on - site operation. The jaw opening diameter of the clips can reach 18mm, enabling stable clamping on conductors of various sizes.
The length of each test lead is 3 meters (10 feet). This length strikes a good balance between operational flexibility and signal stability, meeting the distance requirements of most high - voltage insulation on - site tests without excessive redundancy that affects operation.
Outstanding Insulation Performance
The wires and test clips of the lead set adopt silicone insulation materials. Compared with traditional PVC insulation, silicone insulation has obvious advantages: it can effectively protect operators from electric shock and high - temperature hazards, and can resist melting or brittleness in both high and low temperature environments. Meanwhile, it can maintain good flexibility for a long time, adapting to the harsh working conditions of various field tests.
The cable has an insulation rating of 12kV DC, which is much higher than the 5 - 10kV test voltage of the matched testers, forming a reliable safety barrier. In addition, its inner insulation layer is white, making it easy for operators to detect early wear and tear of the insulation layer and avoid safety risks caused by insulation failure.
Compatibility & Replacement Role
It is perfectly compatible with Megger's S1 series, MIT 5kV series and MIT 10kV series insulation resistance testers. These testers are commonly used in high - voltage insulation detection in many industries, and this lead set serves as a key accessory to ensure the smooth progress of testing work.
This product can directly replace Megger's old - style test lead parts with part numbers 8101 - 181 and 1002 - 531, which provides convenience for users to update and maintain their test toolkits.
Safety & Application Scope
It has a CAT IV 600V safety category rating, which complies with relevant electrical safety standards and can ensure the safety of operators and equipment during high - voltage testing. The leads are also equipped with 2 - inch (50mm) high - voltage plugs to ensure stable connection with the tester and reduce the risk of poor contact during high - voltage testing.
It is widely used in insulation resistance testing of electrical systems in fields such as construction equipment, automotive engineering, telecommunications, HVAC systems and control panels, providing accurate and reliable auxiliary support for equipment maintenance and fault diagnosis.
Specifications
Specification Item Details
Manufacturer Part Number 1008 - 022
Product Type Insulation Tester High - Voltage Test Lead Set
Quantity of Leads 3 pieces (red, blue, black color - coded)
Lead Length 3 meters (10 feet)
Connector Type Spring - loaded crocodile clips; 2 - inch (50mm) high - voltage plugs
Crocodile Clip Jaw Opening Up to 18mm
Insulation Material Silicone insulation (more flexible than PVC, resistant to melting and brittleness in extreme temperatures)
Inner Insulation Layer Feature White color for easy detection of wear and tear
Insulation Voltage Rating 12kV DC
Safety Category Rating CAT IV 600V
Compatible Testers Megger 5kV, 10kV and 15kV insulation resistance testers (excluding BM11, BM15 and MJ15); specially matched with S1 series, MIT 5xx series and MIT 10xx series
Replacement Parts Replaces old Megger part numbers 8101 - 181 and 1002 - 531
Application Scenarios Insulation resistance testing of de - energized electrical systems in construction equipment, automotive engineering, telecommunications, HVAC systems, control panels, etc.
Key Compliance ROHS compliant
EAN Code 5036175233535
Models & Key Features
Models Megger 1008-022 Insulation Tester HV Test Lead Set
Features • Cable insulation rating of 12kV DC to protect operator from electrical hazards
• Lead length of 3m for convenient long-range measurement
• Leads are colour-coded for ease of identification
• Inner insulation layer has a white colour that makes it easy to spot wear and tear
Delivery Information
Delivery information typically includes delivery times, shipping methods, packaging, etc., which may vary depending on the seller and the location of purchase.
Manuals & Resources
Megger 1008-022 Insulation Tester HV Test Lead Set datasheet

Megger 1008-022 Insulation Tester HV Test Lead Set datasheet.pdf

Document Available
Frequently Asked Questions (FAQ)
Q What Megger insulation testers are compatible with the 1008-022 test lead set?

This set is fully compatible with Megger's 5kV, 10kV, and 15kV insulation resistance testers, specifically matched with the S1 series, MIT 5xx series, and MIT 10xx series (excluding BM11, BM15, and MJ15 models).

Q What is the insulation rating and safety category of these leads?

The Megger 1008-022 leads have an insulation rating of 12kV DC and are CAT IV 600V safety category rated, ensuring high levels of protection for operators.

Q Why is silicone insulation used instead of PVC for this set?

Silicone insulation provides superior protection against electric shocks and high temperatures. Unlike standard PVC, it does not melt in high heat or become brittle in cold conditions, and it retains excellent flexibility for field testing.

Q What is the function of the white inner insulation layer?

The white inner insulation layer acts as a visual wear indicator, allowing operators to quickly spot any surface damage, wear, or tear, preventing potential safety hazards.

Q What are the physical dimensions of the leads and clips?

Each test lead is 3 meters (10 feet) long and comes with a spring-loaded crocodile clip that features a maximum jaw opening diameter of 18mm, alongside 2-inch (50mm) high-voltage plugs.

Q Which old Megger part numbers can this test lead set replace?

This high-voltage test lead set can be used to directly replace the older Megger part numbers 8101-181 and 1002-531.

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